Strong Match — 98.3% match
based on chemical composition and mechanical property overlap.
SAE J404 5120 (SAE J404:2000) and AISI 5120 are both steel grades.
Both fall under the Alloy Steel category.
SAE J404 5120 is typically used for chemistry-only alloy steel grade; see the composition notes for product scope, while AISI 5120 is commonly used for case hardened gears, pins, shafts, cams.
SAE J404 5120 is defined under SAE International, originating from United States, while AISI 5120 is defined under AISI, originating from United States.
As per chemical composition, SAE J404 5120 vs AISI 5120 is a 98.3% match.
Mechanical property data is not available for both grades, so this factor could not be scored.
Combined, this makes them a strong match overall at 98.3%.
Matched by chemical composition and mechanical properties, not a formal equivalence claim. Always verify against the applicable standard before substitution.
Mechanical Properties
Property
SAE J404 5120
AISI 5120
Condition
Not specified
Carburized & Case Hardened
Tensile Strength
Not specified
750–950 MPa
Case Hardness HRC
Not specified
58–62
Core Hardness HB
Not specified
207–269
Typical Applications
SAE J404 5120
Chemistry-only alloy steel grade; see the composition notes for product scope
AISI 5120
Case hardened gears, pins, shafts, cams
Key Differences
SAE J404 5120 specifies P, S which are not specified for AISI 5120.
Can SAE J404 5120 Be Substituted With AISI 5120?
SAE J404 5120 and AISI 5120 overlap closely enough on chemistry and mechanical properties that AISI 5120 is often considered as a substitute for SAE J404 5120 in many applications. Always confirm the specific property range your application needs before substituting, and check with your supplier's mill certificate.
What is the difference between SAE J404 5120 and AISI 5120?
SAE J404 5120 specifies P, S which are not specified for AISI 5120.
Can SAE J404 5120 be substituted with AISI 5120?
SAE J404 5120 and AISI 5120 overlap closely enough on chemistry and mechanical properties that AISI 5120 is often considered as a substitute for SAE J404 5120 in many applications. Always confirm the specific property range your application needs before substituting, and check with your supplier's mill certificate.